NEXON EV MAX SERVICE MANUAL

FATC 27 TROUBLE SHOOTING Sr.NO. COMPLAINT POSSIBLE CAUSE REMEDY 1 Insufficient flow of cold air 1. Evaporator clogged or frosted. 2. Air leaking from cooling unit or air duct. 3. Air inlet blocked. 4. Blower motor faulty 1. Check evaporator. 2. Repair as necessary. 3. Repair as necessary. 4. Replace blower motor 2 Blower won't work even when its switch is ON 1. Blower fuse blown. 2. Blower motor faulty. 3. Wiring or grounding faulty. 1. Replace fuse. 2. Replace motor. 3. Repair as necessary 3 Incorrect temperature output 1. Insufficient refrigerant quantity 2. Cabin Solenoid valve not opening 3. Compressor is not working as per desired speed 4. Clogging of expansion valve 5. Mixing of POE and PAG oil 6. Air ducts clogged. 7. Kinematics jammed 1. Recover and Recharge refrigerant 2. Check and correct solenoid valve 3. Check software 4. Replace expansion valve 5. Remove compressor and replace oil. Also flush AC system with R&R machine. 6. Repair air ducts. 7. Repair/Replace kinematics. 4 Cold air comes out only intermittently 1. Electrical connections loose near compressor. 2. Compressor is cutting off based on its body temperature. 3. AC relay faulty. 4. Expansion valve faulty. 5. Wiring connection faulty. 6. Faulty thermistor cut-in and/or cut-off setting. 7. BCS system getting on frequently 1. Check and correct electrical connections 2. Check oil quantity, Condenser fan working, Refrigerant quantity and System pressure, 3. Replace faulty relay. 4. Check expansion valve. 5. Repair as necessary. 6. Replace thermistor. 7. Check BCS system working AIR FROM VENT IS NOT COLD ENOUGH TROUBLESHOOTING HINTS  Working of compressor at correct speed: Step 1  Malfunction in blower unit or condenser: Step 4, 5  Malfunction in receiver / drier, expansion valve (valve close too much): Step 8, 9  Malfunction in refrigerant lines: Step 10- 13  A/C compressor system malfunction, insufficient compressor oil: Step 16  Too much compressor oil, or malfunction in expansion valve or heater unit’s air mix link system: Step 18- 19

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