NEXON EV MAX SERVICE MANUAL

BRAKE 7 EXCESSIVE PEDAL TRAVEL SR.NO. CAUSES REMEDY 1 Partial brake system failure either in dual circuit or in Master Cylinder. Identify and repair by replacing necessary parts. 2 Air in system (pedal soft/spongy) Bleed and top up with recommended brake fluid 3 Soft or bulging hose Replace the hose 4 Lining pad knock back caused by loose or worn wheel bearing or other related parts. Adjust or replace faulty parts as necessary. 5 Insufficient fluid in master cylinder reservoir. Fill reservoir with approved brake fluid check for leak and air in brake system. Check warning light, bleed system if required. PARKING BRAKE INEFFECTIVE 1 Brake pads greasy. Change brake pads after rectifying the cause of leakage if any. 2 Motor, Harness, Switch, ESP unit failure. Check & rectify or replace. BRAKE WARNING LIGHT LIGHTS AFTER START SR.NO. CAUSES REMEDY 1 Brake fluid level very low. Add brake fluid of correct specification 2 Leakage of brake fluid. Investigate and correct leaky point. Add brake fluid 3 Brake warning light circuit faulty Repair circuit BRAKE WARNING LIGHT TURNS ON WHEN BRAKE IS APPLIED SR.NO. CAUSES REMEDY 1 Leakage of brake fluid Investigate and correct leaky point. Add brake fluid 2 Brake fluid level very low Add brake fluid BRAKE WARNING LIGHT FAILS TO TURN “ON” EVEN WHEN PARKING BRAKE IS APPLIED SR.NO. CAUSES REMEDY 1 Brake warning light circuit faulty Repair circuit or Replace bulb

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