108 ENGINE2.2LDICOR TROUBLESHOOTINGCHART l l l l l Dirty Air Cleaner Element l l l Plugged Crankcase Breathers l l l Air Cleaner Element missing, leaking or loose connections to Turbo l l l l l Collapsed or Restricted Air Pipe before Turbocharger l l l l Restricted or damaged Cross-over Pipe Turbocharger to Inlet Manifold l l l l l l l Foreign Object between Cleaner and Turbocharger l l l l l l l Foreign Object in Exhaust System (from Engine, Check Engine) l l l l l l l l l l l Turbocharger Flanges, Clamp or Bolts Loose l l l l l Intel Manifold Cracked, Gasket loose or missing, Connection loose l l l Exhaust Manifold cracked, burned, Gasket loose, blown or missing l Restricted Exhaust System l l Oil Lag at start -up l l Insufficient Lubrication l l Lubricating Oil Contaminated with dirt or other material l l Improper Type Lubricating Oil used l l l l Restricted Oil Feed Line l l Restricted Oil Drain Line l l l l Turbine Housing damaged or restricted l l l l Turbocharger Seal Leakage l l l l l l l l l l Worn Journal Bearing l l l l l l l l Excessive Dirt Build-up on Compressor Housing l l l l l l l Excessive Carbon Build up behind turbine Wheel l l Tool fast acceleration at initial start (Oil Lag) l l To little Warm up Time l l Fuel pump Malfunction l l Worn or damaged Injectors l l Valve Timing l l Burned Valves l l Worm Piston Rings l l Burned Pistons l l Leaking Oil Feed Line l l Excessive Engine Pre Oil l l l l Excessive Engine Idle l l l l l Coked or sludged Center Housing l Oil Pump Malfunction l l l l l l l l Oil Filter plugged l l l l l Oil Bath Air Cleaner. Air Inlet Screen restricted/Dirty Air Cleaner l l l l l Oil Bath Air Cleaner. Oil Pull-over/oil Viscosity low or high l l l l l l l l l l Boost Control Malfunction: Waste-gate l l l l l l l l l l Boost Control Malfunction: VNT l l l l l l l l l l Boost Control Malfunction: Engine Management System DamagedTurbineWheel A B C D E F G H I J K ExcessiveOil -Compressed End ExcessiveOil - TurbineEnd Drag or Bind in Rotating Assembly ExcessiveRotatingAssemblyPlay DamagedCompressorWheel Noise BlueSmoke ExcessiveOil Consumption BlackSmoke EngineLacksPower A B C D E F G H I J K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Trouble andSymptoms PortableCause
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