SAFARI

24 TRANSFER CASE 100. ELECTRIC SHIFT CAM 101. TORSION SPRING 102. SPACER 103. SHIFT SHAFT ASSEMBLY General Instructions : * Use special tool for assembly of oil seals and bearings. * Lubricate bearings, oil seals, O-rings, bushings and matching metal parts before assembly. * Always replace the hose coupling, O-ring and oil seal. * For torque values refer torque table. Transfer Case Fig. 19 & 20 Insert the two new dowel pins. Insert the ball bearing into the case and install the retaining ring (snap ring). Install the new oil seal, by pressing it into the case. Make sure that all parts are correctly and firmly installed into the case. 105. TRANSFER CASE ASSEMBLY 106. OIL SEAL 106. OIL SEAL 109. DOWEL PIN 110. RING GEAR .380 IN. 111. TRANSFER CASE (9.65 MM) 107. RETAININGRING 108. BALL BEARING 109. DOWEL PIN Fig. 19 Fig. 20 Fig. 21 .242 IN. (6.16 MM) .222 IN. (5.65 MM) - 2 PLACES Electric Shift Cam Parts Fig. 21 Insert spacer into torsion spring. Insert end of the shift shaft into the spacer. 100 101 102 103

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