18 TRANSFER CASE DISASSEMBLY End Yoke Fig. 6 (Level1 Repair) Holding the end yoke by yoke holding tool, remove the nut and washer and then remove the end yoke. Remove the two plugs from the cover. Remove bolt and remove the speedo assembly. External Electric Shift Parts Fig. 7 (Level1 Repair) Remove the bolt, washer, 3 bolts and harness bracket. Remove the sensor assembly and remove the o-ring from the speed sensor. Remove the motor assembly. Cover Assembly Refer fig. 8 Remove the 9 bolts, wiring harness cl ip and identification tag. Pry and disconnect the sealant bond of the cover and the transfer case in such a way that the metal surface is not damaged. Remove the oil seal, bearing, 3 nuts and clutch coil assembly of electric shift unit. Remove the snap ring and pull out the ball bearing from the cover to remove the speed drive gear. Pull out the needle bearing from the cover. 1. NUT 2. WASHER 3. SEAL 4. REAR YOKE 5. PLUG 25. COVER 6. BOLT 7. WASHER 8. BOLT 9. SENSOR & HARNESS BRACKET 10. SENSOR ASSY. 11. SPEED SENSOR 12. O-RING 13. MOTOR ASSEMBLY 25. COVER Pull out the oil seal from the cover. Remove the magnet from the slot in the case. Remove the return spring from the rail shaft. Clean and remove the sealant of the cover and case. Be careful not to damage the metal surface. Note : Identification tag has information related to ordering of spare parts preserve it carefully. Fig. 6 Fig. 7
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