G 31 GENERAL 7. Apply grease on tail gate hinges & door lock inner ratchet. 30,000 l l l 8. Tighten all fastners of front grill, oil sump, 10,000 l l l l l l l l l l oil & fuel filter & mounting bracket, exhaust manifold & pipe, air filter engine clutch housing, radiator mounting, propeller shaft centre bearing bracket mounting bolts, joints of pitman arm, idler arm, centre link, tie rods, upper ball joints of top wishbone, upper wishbone & lower wishbone, steering gear box & its mounting bracket, vacuum & hydraulic line connections, head lamp mounting, wheel mounting nuts, Body mountings, axle shaft mounting, anti-roll bar mounting, vacuum booster & tandem master cylinder mountings, clutch master &stave cylinder mounting, rear anchor plate mounting, front disk brake mounting, fuel tank mounting, front suspension top rubber mounting nut. AIR CONDITIONING SYSTEM 1. Check torqueof boltsonbrackets, &compressor, 15,000 l l l l l l 2. Check compressor belt, adjust tension, Replace if necessary (at every 40,000 kms) 10,000 l l l l l l l l l l 3. Check for leak of gas/oil from pipes, joints, 10,000 l l l l l l l l l l compressor shaft seal & cylinder head 4. Clean condensor with high pressure water 5,000 l l l l l l l l l l l l l l l l l l l l 5. Check fan speeds for proper air flow 30,000 l l l 6. Check clutch operation 5,000 l l l l l l l l l l l l l l l l l l l l 7. Check system pressure with gauges, 10,000 l l l l l l l l l l 8. Clean evaporator from its face to remove dust, foreign objects etc. 30,000 l l l WHEELS & TYRES 1. Tyre rotation, check tyre pressure 10,000 l l l l l l l l l l SR. OPERATION FREQUENCY NO. IN KM 1000 5000 10000 15000 20000 25000 30000 35000 40000 45000 50000 55000 60000 65000 70000 75000 80000 85000 90000 95000 100000
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