SAFARI

47 GEAR BOX G-76 Fit locating piece reverse shifter shaft (128) in the housing with the help of socket head cap screw (126) and spring washer (127) such that it sits properly. Fig. 88 Fit spacer (115) and oil seal (116) in housing before shifter and selector shaft. Ensure proper direction of oil seal lip. Fig. 89 ASSEMBLY OF SHIFTER AND SELECTOR SHAFTS Refer fig. 90 There are three shifter shafts, one selector shaft and one shifter shaft for reverse speed. Assembly of 1st/2nd shifter shaft This shaft (119) is having two Nos. holes for spiral pins approximately at the centre of the shaft. Hold shaft horizontally keeping notch upward and towards yourself. Slide shifter dog 1st/2nd (122) over shifter shaft from other end such that shaft relieving radius is at top and towards right side. Align shifter dog with outer hole of shaft and press spiral pin (124). Select shifter fork 1st/2nd (121) which is having engaging collar at centre and slide over shaft. Align it with shaft hole and press spiral pin (124) Assembly of Reverse / 5th shifter shaft. This shaft (117) is having hole nearer to notch. Corresponding shi fter fork (120) is almost symmetrical and there is no step in the collar at the flange. Slide shifter fork on shaft such that engaging collar is facing outwards. Fit spiral pin (124). Note : Assembly of 3rd/4th shifter shaft (118) which is having through hole in notch for inter locking pin, to be done at the time of final assembly. Fig. 90 Fig. 89 Fig. 88 116 Oil seal 115 Spacer Sectional View

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