26 BODY 20a. PROCEDURE FOR REMOVAL / ASSEMBLY OF DASHBOARD REMOVAL 1. Steering wheel : a. Remove the press fit caps on lower side of steering wheel. b. Take off the 2 screws, lift the steering wheel pad slightly & disconnect horn switch connectors. (In cases of DAB version; disconnect air bag connection as well. DAB should be kept carefully as it may get activated due to static charges as well). c. Unscrew the center lock nut of steering wheel and take out the steering wheel. (In case of DAB disconnect DAB coil connector & remove the coil by unscrewing 4 screws) 2. Nacelle : a. Unscrew all 5 screws at nacelle lower side, b. Take off the lower & half of nacelles. 3. Combi-switch : a. Disconnect all 5 wiring connectors. b. Loosen the combi-switch locking screw & take out the combi-switch. 4. Instrument cluster : a. Bezel of instrument cluster - Take out all 3 screw of bezel and pull out the bezel. b. Remove three screws and take it out so as to disconnect the wiring harness and speedo-cable. c. Disconnect the instrument cluster illumination control switch connector. 5. Remove the fuse box cover, 4 screws used for mounting fuse box on dashboard, fuse box. 6. Take out the snap fitted windshield de-mist garnish of LH, Rh and center. 7. Remove the LH & RH front door primary rubber moulds. 8. Remove 'A' pillar upper trim. 9. Remove front driver and co-driver seats. 9a. Remove gear shift cover asssembly from front console. 10. Remove front and rear floor console. 11. Remove lower side covers of HVAC from underside of the dashboard (by unscrewing the moulded cap screws) 12. Remove HVAC lower triangular cover from LH underside of dashboard. (3 screws are used for fixing the cover. Lower 2 screws are accessible from underside & upper screw is accessible after opening and swiveling the glove box out). 13. Disconnect the link of mode selector and unlock it from press fit holder. 14. Disconnect the link of AC temperature control (Air mixing knob), and unlock it from press fit holder. 15. Disconnect LH side AC ducts, which can be accessed from the glove box cutout. (In case of PAB option - remove 4 screws used to mount PAB on cross-member and disconnect PAB wiring from LH side of PAB). 16. Center Console Frame : a. Take out press fitted AC vent from center console frame. And music system if fitted. Center console frame is fitted with 6 self-tapping screws. b. 4 screws can be approached from AC vent fixing cutout. c. 2 screws from lower side of center console frame. d. Take out center console frame so as to disconnect inside electrical wiring connections & then remove the center console frame. 17. Remove dashboard mounting screws a. One from LH de-mist garnish location slot & one from RH de-mist garnish location slot (a & b respectively). b. Three each from LH 'A' pillar (c) and RH 'A' pillar. (Screws covered with cap) c. 6 on tunnel (2 on each side and 2 on console vent area). 18. Now dashboard can be taken out from cab. Assembly procedure : 1. The dashboard assembly can be done in reverse order.
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