ELECTRICALS 10 Fig. 8 Starter Motor Starter Solenoid 7. Starter Motor : Removal : Fig. 8 ● Disconnect battery cable from starter solenoid. ● Remove nut securing battery cable to starter solenoid. ● Remove upper bolt securing starter motor to engine. ● Disconnect earth lead from bolt. ● Remove starter motor. Fitment : ● Clean starter motor and mating faces of starter motor and flywheel housing. ● Fit and align starter motor to engine. ● Connect earth lead to starter motor upper bolt. ● Fit upper bolt securing starter motor to engine and tighten it. ● Tighten lower bolts securing starter motor to engine. ● Connect battery cable to starter solenoid, fit nut and tighten it. Trouble Shooting : Start the Engine a) Engine not cranking at all ● Check Battery for connection ● Ensure Battery is in healthy condition ● Tighten starter motor terminals ● Check continuity as per circuit diagram ● Fix the connector properly ● Replace relay if found faulty ● Replace ignition switch if found faulty ● Replace starter motor. b) Engine cranking but not starting ● Tighten starter motor terminals ● Ensure Battery is in healthy condition ● Replace starter motor ● Check & replace fuel pump. c) Engine does not start / not starting in cold conditions (applicable for 4DLTC) ● Check Battery for connection ● Ensure Battery is in healthy condition ● Check for indicator on instrument cluster ● Tighten glow plug terminals ● Replace glow plug ● Replace glow plug temp. sensor ● Replace glow plug timer. d) Engine does not start / not starting in cold conditions (applicable for 4PL) ● Check Battery for connection ● Ensure Battery is in healthy condition ● Check for indicator on instrument cluster e) Engine does not start / not starting in cold conditions (applicable for DICOR) ● Check Battery for connection ● Ensure Battery is in healthy condition ● Check manifold heater connection ● Replace manifold heater f) Engine does not STOP after ignition is switched OFF ● Check wiring continuity ● Replace ignition switch if found faulty ● Check & replace fuel pump. Electrical Circuit Diagram for Starting & Charging System may also be reffered.
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