ENGINE 46 ASSEMBLY OF ENGINE ON VEHICLE Check engine mounting pads for wear. Replace the mounting pads if necessary. ● Mount the engine on the vehicle aligning the mounting brackets. ● Tighten the engine mounting bolts to the specified torque. ● Assemble Alternator, A/C compressor with driving belts ● Assemble radiator and inter cooler ● Connect exhaust pipe line ● Fit the air filter ● Connect all pipes and hoses of cooling and air intake system ● Connect AC pipe lines ● Connect the hoses connecting to vacuum pump to EGR and brake booster. ● Mount sedimenter and filter assembly. ● Connect sedimenter to tank and filter to HP pump. ● Fit the oil filter assembly and connect the oil pressure switch. ● Fit the battery and ECU. ● Connect the power steering connections. ● Fill specified quantity of oil and of specified grade. ● Fill coolant in the engine of the specified grade and specified quantity. ● Fill the specified quantity of power steering oil of specified grade ● Charge the A/C system. ● Press the Pear pump until it becomes hard ● Connect all electrical and earthing connections. ● Crank the engine momentarily and let the oil and coolant circulate in the system. ● Check for abnormal engine noise. Identify the source and rectify. ● Confirm whether oil pressure lamp and engine check lamp is switching off after engine is started. ● Check for any leakages, rectify if necessary. ● Check HVAC system for correct functioning. ● Check ' 'CHECK ENGINE' ' lamp. If it glows continuously diagnose the system using diagnostic tool.
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