35 GEAR BOX G-76 Fig. 73 ii. SUBASSEMBLY OF MAIN SHAFT Hold the main shaft vertically keeping the coupling flange end upwards. Slide reverse gear sub-assembly on main shaft along with needle roller cage and engaging gear keeping engaging gear upwards. Fit snap ring Select snap ring such that it is snug fit in the groove. Snap rings are available in thicknesses ranging from 1.7 to 2 mm in the step of 0.05 mm. Slide the 5th gear sub-assembly along with the needle roller cage and synchro cone such that the synchro cone is towards engaging gear. Ref Fig. 73 Fig. 72 Note : While assembling 3rd / 4th gear, the shifter sleeve without groove to be fitted with broader side towards 3rd gear. The dual synchro cones are put in place with proper fitting into the locking holes at the gears. In Reverse /5th gear assembly, fit double groove side of shifter sleeve towards reverse gear. Ref Fig. 72
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