ELECTRICAL 75 ELECTRICAL 8.9.4 WASHER SYSTEM COMPONENTS: 8.9.4.1 WASHER BOTTLE Capacity- 3.0 Lit. LOCATION: It is fitted on LH side on the bracket on the LH wheel arch. REMOVAL: 1.Disconnect the electrical connections of washer pump. 2.Remove one mounting bolt and two nuts. 3.Take out the washer bottle assembly. INSPECTION: Check the washer bottle for cracks and leakages if any. REFITMENT: 1.Align the washer bottle to match mounting holes on washer bottle mounting bracket. 2.Fit the mounting nuts and bolt and tight with specified torque. Tightening torque for bolts -0.95 Kgm 3.Connect the electrical connections of washer pump. 4.Connect the filler pipe to washer bottle and washer hose to washer pump. NOTE: After installation, add water up to the upper level of the washer bottle and check for water leakage. 8.9.4.2 WASHER PUMP REMOVAL: 1.Disconnect the washer hose from the washer pump. 2.Pull out the washer pump from washer location. INSPECTION: 1.Partially dip the washer pump in a water filled jar and connect battery (+) and (−) terminals to pump (+) and (−) terminals respectively to check pumping rate. 2.Connect the positive (+) lead from the battery to terminal 2 and the negative (−) lead to terminal 1, check that the pump operates. If operation is not as specified, replace the pump. ! CAUTION These tests must be performed quickly to prevent the coil from burning out. REFITMENT: 1.Locate the washer pump on the washer bottle hole and press it inside. 2.Connect electrical connection to the washer pump. 3.Check for leakage. 4.Connect the washer hose to the washer pump.
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