STEERING STEERING TABLE OF CONTENTS 7.1 GENERAL INFORMATION .............................................................................................1 7.1.1 SPECIFICATIONS.......................................................................................................................... 1 7.1.2 SYSTEM LAYOUT.......................................................................................................................... 2 7.1.3 TIGHTENING TORQUES............................................................................................................... 3 7.1.4 SPECIAL TOOLS ........................................................................................................................... 9 7.1.5 GENERAL SYMPTOMS DIAGNOSIS .......................................................................................... 10 7.2 MAINTENANCE, INSPECTION AND TEST..................................................................17 7.2.1 PRELIMINARY INSPECTION...................................................................................................... 17 7.2.2 REGULAR MAINTENANCE ........................................................................................................ 18 A. POWER STEERING OIL REPLACEMENT.................................................................................. 18 B. POWERSTEERING RESERVOIR ASSY................................................................................... 19 C. HYDRAULIC SYSTEM AIR BLEEDING....................................................................................... 20 D. TOE IN ADJSUTMENT ................................................................................................................ 21 E . STEERING WHEEL ALIGNMENT/ CENTRALISING .................................................................. 21 F. STEERING WHEEL PLAY ........................................................................................................... 22 G. POWER STEERING OIL FLUSHING PROCEDURE .................................................................. 22 7.2.3 REPAIRS...................................................................................................................................... 23 7.2.3.1 STEERING WHEEL ..................................................................................................................... 23 7.2.3.2 SYSTEM LAYOUT ...................................................................................................................... 28 7.2.3.3 STEERING RESERVOIR & POWER STEERING PUMP............................................................ 33 A. STEERING RESERVOIR........................................................................................................................ 34 B. POWER STEERING PUMP.................................................................................................................... 34 7.2.3.4 RACK AND PINION ASSEMBLY ................................................................................................. 35 7.3 RACK & PINION UNIT OVERHAULING.......................................................................36 7.3.1 GENERAL INSTRUCTIONS ........................................................................................................ 36 7.3.2 RACK AND PINION ASSEMBLY ................................................................................................ 37
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