ENGINE 35 2.1.2.3 ON VEHICLE PROCEDURES A. ENGINE REMOVAL 1. Remove the engine cover. 2. Disconnect the battery connections (First negative terminal and then positive terminal) and remove the battery. Refer ‘Battery removal’ in Electrical section. 3. Disconnect the Engine ECU connector. 4. Remove the following components referring to their respective Section in this order: a. Bonnet – Body. b. Wiper arms – Electrical. c. Leaf screen – Body. d. Wiper Motor – Electrical. e. Plenum cover – Body. f. Plenum Bracket –Body. g. Bonnet Latch and bracket. h. Power steering reservoir (refer steering section) 5. Drain the coolant and remove the Radiator along with Condenser, Fan Shroud and header tank. (For procedure refer Radiator removal in cooling system section). 6. Remove Air filter assembly. (For procedure refer Air filter assembly removal). 7. Disconnect the hose from the throttle adaptor end which is connected to the intercooler. 8. Remove the Front Anti-roll bar. (For procedure refer suspension section). 9. Recover the refrigerant from AC system using suitable equipment’s. (Refer regular maintenance section in HVAC) 10.Disconnect the refrigerant lines (Low pressure line) and (High pressure line) of the AC Compressor. (Follow the necessary instructions). 11.Disconnect the heater lines. (Follow the necessary instructions). 12.Disconnect the vacuum lines from vacuum pump to Brake booster side “T” Connector on the fire wall and from vacuum solenoid valve to NRV on the firewall.
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