BRAKES BRAKES TABLE OF CONTENTS 6.1.1 GENERAL INFORMATION........................................................................................... 1 6.1.1.1 SPECIFICATION ............................................................................................................................ 1 6.1.1.2 SYSTEM DETAILS......................................................................................................................... 2 6.1.1.3 TIGHTENING TORQUES............................................................................................................... 6 6.1.1.4 GENERAL SYMPTOMS DIAGNOSIS.......................................................................................... 10 6.1.2 MAINTENANCE, INSPECTION AND TEST................................................................ 12 6.1.2.1 PRELIMINARY INSPECTION...................................................................................................... 12 A. FRONT BRAKE AND REAR BRAKE ........................................................................................... 12 B. PARKING BRAKE ........................................................................................................................ 12 C. BRAKE HOSES AND LINES........................................................................................................ 12 D. ROAD TEST ................................................................................................................................. 12 E. REAR DRUM BRAKES ................................................................................................................ 13 F. WHEEL CYLINDER SERVICING................................................................................................. 19 6.1.2.2 REGULAR MAINTENANCE ........................................................................................................ 21 A. BRAKE BLEEDING PROCEDURE .............................................................................................. 21 B. ABS SECONDARY CIRCUIT BLEEDING PROCEDURE (USING DIAGNOSTIC TOOL) .......... 22 C. CALIPER PAD REPLACEMENT.................................................................................................. 27 D. PARKING BRAKE ADJUSTMENT............................................................................................... 28 E. BRAKE FLUID DRAINING PROCEDURE ................................................................................... 29 F. BRAKE LIGHT SWITCH ADJUSTMENT ..................................................................................... 30 G. BOOSTER FILTER REPLACEMENT .......................................................................................... 31 H. GREASING................................................................................................................................... 32 I. DISC RUN-OUT MEASUREMENT PROCEDURE ...................................................................... 33 6.1.2.3 ON VEHICLE REPAIRS............................................................................................................... 33 A. CALIPER ASSEMBLY WITH CARRIER ...................................................................................... 33 B. BRAKE DISC REMOVAL ............................................................................................................. 34
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