GEAR BOX 15 • Then prepare the assembly of engaging gear & shifter sleeve and place it over the outer synchro cone. a. 1st/2nd speed gear. b. Inner synchro cone. c. Intermediate cone. d. Outer synchro cone. e. Shifter Sleeve with Engaging gear assembly. 2. 3rd/4th GEAR SYNCHRO CONE This synchro cone is smaller in diameter. 3. 5th/REVERSE GEAR SYNCHRO CONE This synchro cone is bigger in diameter and having bigger dog teeth. SHIFTER SLEEVES There are three types of shifter sleeves. 1. 1st/2nd SHIFTER SLEEVE This shifter sleeve has two grooves on its outer diameter and a single groove in the slot. NOTE • This shifter sleeve is similar to the 5 th / Reverse shifter sleeve but one can identify it by noticing the distance between two grooves on the outer diameter. • 1 st/2nd shifter sleeve has greater distance between grooves as compare to 5th/reverse shifter sleeve.
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