GEAR BOX 6450 40 B. Measure combined width of 5th gear bush, 5th gear of counter shaft and assembly of engaging gear 5th and 6th. Let this dimension be “D”. C. Thickness of circlip (W) = 68.75 – D D. Slide the measure circlip (W) on to the counter shaft. 35. Push the 5th gear bush along with needle cage bearing on to the counter shaft. 36. Slide the 5th gear sub assembly on counter shaft and 5th, 6th gear bush along with the 5th gear of main shaft. CAUTION: Identification of fifth and sixth gear while assembly is as shown below. Fifth gear teeth (A) is always smaller than sixth gear teeth (B). 37. Slide the 5th, 6th engaging gear sub assembly along with double synchro cone pack.
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