GEAR BOX 61 Measure the counter shaft bearing projection over housing face. Consider this as “U”. Let this projection be 4.50 mm. Calculate the difference between “T” & “U”. Let it be “V”. V = T – U V = 4.75 – 4.50 mm V = 0.25 mm Thickness of shim required to maintain the preload of 0.03 to 0.06mm = V + 0.05 = 0.25 + 0.05 mm = 0.30 mm 23.Apply adhesive gasket eliminator over front cover face and fit it over the housing and put the hexagonal flanged nuts and tighten the same. NOTE New gasket should be fitted in between the mating surface of front cover and front half housing at the time of assembly. 24.After shim selection is done. Press the end yoke over the main shaft rear end. Lock the flange assembly with the special tool (Part No. 2894 5890 35 17) hold the collared hexagonal nut with the sprocket (Part No. 2698 5890 14 01) and tighten the same to the torque of 25-28 Kg-m. (For 4X2 Version only) NOTE Stake the collar in undercut with suitable chisel to secure the nut. See the condition of collar nut if required replace the same with new one. For securing the main shaft nut; collar to be staked in he slot. 25.Apply adhesive gasket eliminator over top cover face and fit it over the rear cover and put the hexagonal flanged nuts and tighten the same. NOTE New gasket should be fitted in between the mating surface of top cover and rear cover at the time of assembly.
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