SAFARI BSVI - SERVICE MANUAL

BRAKES (EPB) 23 D. BRAKE FLUID DRAINING PROCEDURE 1. Open the bonnet. 2. In case manual transmission, Remove the spring band clamp at the CMC end and hold the CMC to reservoir connecting hose in vertically upward position to avoid any further loss of fluid and plug the openings with suitable cap. 3. In case of Auto transmission reservoir doesn’t have clutch port. 4. Open the bleed screw of front caliper (LHS), connect the bleed tube to the bleed screw and place the other end of bleed tube in the container. Now drain the brake fluid from the hydraulic circuit by pressing the brake pedal repeatedly through its full stroke. NOTE Do not reuse the same drained fluid at the time of bleeding. Follow the same procedure of draining for other three calipers in the sequence given below:  Front caliper (RHS)  Rear caliper (LHS)  Rear caliper (RHS) E. BRAKE LIGHT SWITCH ADJUSTMENT 1. Place the brake pedal in release position. 2. Hold the pedal in release condition by one hand & insert the switch in to the adjuster by other hand. 3. Insert the switch till the plunger is completely depressed & body of switch is touch to pedal. 4. Turn the switch at that moment to clockwise. This movement create the gap of 1 mm between switch & pedal. 5. Ensure the pedal is free & not pressed due to switch. F. CALIPER GREASING Loosen and remove the sliding pin and grease them with the special grease which is provided for brakes. NOTE Check the sliding pin boot for any cut or damages. If any defect is found replace the boot.

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