SAFARI BSVI - SERVICE MANUAL

KRYOTEC ENGINE 155 52. Apply the calibrated wire (Plastigage) across the surface of the bearing journals (1). NOTE The connecting rod caps must be assembled so that the number stamped on them is facing the same side as the one stamped on the big end (intake side). 53. Fit the bearing caps complete with bearing shells. 54. Tighten the bearing cap bolts using a suitable angle tightening tool to the proper (Torque Specifications). 55. Remove the bearing caps previously installed and using the graduated measuring guide (1a) determine the bearing clearance indicated by the calibrated wire (1b). NOTE If the measured value is not within specification, replace the bearing shells with the proper dimension of the appropriate class. Perform the measurement on the remaining journals taking care not to rotate the crankshaft. The connecting rod caps must be assembled so that the number stamped on them is facing the same side as the one stamped on the big end (intake side). 56. Fit all bearing caps complete with bearing shells. 57. Tighten all bearing cap bolts using a suitable angle tightening tool to the proper (Torque Specifications). 58. Remove the 1860815000 crankshaft rotation tool. 59. Using the tool with dial gauge, check the gear clearance of the engine balancing shaft unit to determine the thickness of the corresponding spacers. 60. Install the front crankshaft oil seal cover with gasket and tighten the screws to the proper (Torque Specifications). 61. Install the front crankshaft oil seal (1a) in the cover with the 1860816000 tool (1b). 62. Install the crankshaft position sensor and tighten the screw to the proper (Torque Specifications). 63. Install the timing belt tensioner and tighten the bolts to the proper (Torque Specifications). 64. Install the rear crankshaft oil seal retainer and tighten the screws to the proper (Torque Specifications). 65. Apply silicone sealant around the entire perimeter of the engine oil pan. 66. Install the engine oil pan. 67. Tighten the side oil pan bolts with tool 1860834000 to the proper (Torque Specifications). 68. Tighten the front and rear oil pan bolts with tool 1860833000 to the proper (Torque Specifications).

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