TATA PUNCH SERVICE MANUAL

1.2L REVOTRON ENGINE 15 'Tapping' or 'ticking' noise from the top end of the engine Fuel injectors worn excessively  Fuel injectors will make some ticking noise. Replace fuel injectors if not putting out enough fuel to cylinders. Excessively worn camshaft  Inspect camshaft. lobes and runout for excessive wear. Replace as necessary. Valve springs, tappets, or rocker arms worn  Inspect valve train components; replace as necessary.  Exhaust System Condition Possible Cause Remedy Engine emits white smoke from tailpipe. Obstructed air filter or air Inlet  Clean or replace air filter or Inlet. Head gasket leaking coolant into combustion chamber  Inspect engine oil for coolant and perform engine compression test. Engine cylinder head or block cracked  Inspect engine oil for coolant and perform engine compression test. Engine oil or other substance on exhaust manifold  Inspect exhaust manifold for foreign material. Improper grade or contaminated fuel  Rush fuel system with fresh, clean, fuel of the correct type. Replace fuel filter. Engine emits blue smoke from tailpipe. Worn or damaged valve guide seals  Remove rocker arm cover and inspect valve guide seals. Replace as necessary. Engine crankcase overfilled with oil  Check oil level; drain oil as necessary. Worn I damaged piston ring(s) or cylinder bore, permitting oil blowby  Perform engine compression test and/or leak-down test. Head gasket leaking oil into combustion chamber  Inspect engine coolant for oil and perform engine compression test. Engine emits black smoke from tail pipe. Excess carbon deposits in combustion chamber  Remove carbon deposits in combustion chamber using a commercially available cleaner Excess fuel entering cylinder(s)  Check lambda/O2 and other engine sensors for proper operation.  Test fuel injectors for proper operation or leakage.  Check the fuel and emissions system for proper operation. Exhaust rubber hanger wear / crack. Ageing of rubber hanger  Check the Exhaust rubber hangers & replaced if found crack / damage or wear.  Cooling System Condition Possible Cause Remedy Overheating Low coolant level/ Cooling system leaking  Check coolant level in reservoir and inspect system for leaks. Add coolant as necessary.

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