TRANSAXLE - TA65 Star CONTENTS 1. TECHNICAL SPECIFCICATIONS............................................................................................................. 1 2. PRECAUTIONS ......................................................................................................................................... 1 3. GENERAL DESCRIPTION ........................................................................................................................ 2 4. TIGHTENING TORQUES .......................................................................................................................... 3 5. SPECIAL TOOLS LIST ............................................................................................................................. 4 6. DIAGNOSIS ............................................................................................................................................... 8 7. CONSTRUCTIONAL DETAILS ................................................................................................................. 9 8. CUT SECTION OF TRANSAXLE TA 65 STAR ...................................................................................... 10 9. CUT SECTION OF TOP COVER ASSEMBLY ....................................................................................... 11 10. EXPLODED VIEWS OF TRANSAXLE.................................................................................................... 12 A. TRANSAXLE HOUSING...................................................................................................................... 12 B. TOP COVER ASSEMBLY ................................................................................................................... 13 C. DIFFERENTIAL ................................................................................................................................... 15 D. SHIFTER FORK .................................................................................................................................. 16 E. GEAR SHIFT LINKAGE ASSEMBLY .................................................................................................. 17 F. LAY SHAFT AND INPUT SHAFT ........................................................................................................ 18 11. FUSE BOX SHIFTING PROCEDURE..................................................................................................... 20 12. REMOVAL OF TRANSAXLE FROM VEHICLE...................................................................................... 21 13. ON VEHICLE ASSEMBLY OF TRANSAXLE ......................................................................................... 24 14. TRANSAXLE TA65 STAR (ON BENCH) DISASSEMBLY..................................................................... 26 15. INPUT SHAFT DEEP GROOVE BEARING REMOVAL ......................................................................... 31 16. INPUT SHAFT DEEP GROOVE BEARING ASSEMBLY ....................................................................... 31 17. DISASSEMBLY OF LAY SHAFT: ........................................................................................................... 32 18. IDENTIFICATION OF COMPONENTS.................................................................................................... 34 A. ENGAGING GEARS............................................................................................................................ 34 B. SHIFTER SHAFT SUB ASSEMBLY.................................................................................................... 35 C. SHIFTER FORKS ................................................................................................................................ 35 D. SHIFTER SHAFT................................................................................................................................. 36 E. SHIFTER SLEEVE .............................................................................................................................. 36
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