CLUTCH 6 COMPLAINT CAUSES REMEDY Clutch disc rusted to flywheel and/or pressure plate Occurs in vehicles stored or not driven for extended period of time. Also occurs after steam cleaning if vehicle is not used for extended period. Replace clutch assembly. Clutch will not disengage properly Disc bent, distorted during transaxle installation. Replace clutch assembly. Clutch cover diaphragm spring damaged during transaxle installation. Replace clutch assembly. Air in clutch hydraulic system. Bleed clutch hydraulic system to purge air. Clutch master cylinder or slave cylinder leaking Check and replace master and/or slave cylinder. Clutch disc binds on input shaft splines Clutch disc hub splines damaged during installation Clean, smooth, and lubricate disc and shaft splines. Replace modular clutch assembly, or clutch disc, and/or input shaft if splines are severely damaged. Input shaft splines rough, damaged. Clean input shaft splines. Then lube. Corrosion or rust formations on splines of input shaft and disc. Clean input shaft splines and disc splines, then lube. Clutch disc facings have fractured into small pieces Driver performs a 5-1 downshift at vehicle speed in excess of 60 miles per hour Alert driver to problem cause. Replace clutch assembly. Inspect slave cylinder and bearing for damage. Leak at rear main or transaxle input shaft seal Replace seal. Replace clutch assembly. Excessive heat from slippage Replace Clutch Assembly C. CLUTCH PEDAL NOISE COMPLAINT CAUSES REMEDY Clutch pedal Squeaks when Depressed to pedal Pedal bushings worn out or inadequate lubrication. Replace the Pedal assembly. Push rod ball joint worn out. Lubricate or replace the push rod. Clutch pedal return spring worn out. Replace the Pedal assembly.
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