BRAKES 58 ASSEMBLY NOTE Discard all the rubber parts and the anti-rattle clips and use new one at the time of assembly. 1. Dip the sealing rings in fresh brake fluid and fit it on to the groove in the caliper pot and work around with fingers until properly seated. 2. Smear fresh brake fluid to the pistons surface, assemble piston boot on to the piston by reversing the dust cover. 3. Smear brake fluid liberally into the bores. Now locate the piston squarely and push gradually into the bore until it reaches the bottom. NOTE If the piston does not move smoothly, remove it and examine the sealing ring for correct seating in its groove. Fit the other end of the piston boot on to the caliper housing Smear sliding pins with the grease provided in the kit. 4. Fit the sliding pin rubber boot on to the sliding pin. CAUTION Do not use mineral base grease for lubricating sliding pin. Using mineral base causes swelling of sliding pin rubber bush. 5. Insert the sliding pin into the carrier bores and fit the sliding pin boots on to the carrier (thick collar end of the boot). 6. Now fit the caliper housing to the carrier in the reverse order of removal. NOTE Adjust the sliding pin such that the flat end should match caliper housing slot. 7. Tighten the pin bolt.
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