CLUTCH RELEASE SYSTEM 3 3. REGULAR MAINTENANCE A. CLUTCH BLEEDING PROCEDURE CAUTION Use only DOT-4 fluid. NOTE Whenever Clutch master Cylinder/ Concentric Slave Cylinder /clutch hose/ pressure line tube has to be removed or if the clutch pedal is spongy, bleed the system. a) CLUTCH BLEEDING PROCEDURE FOR PRODUCTION PLANT Ensure clutch pedal position as shown in "view- Q" for evacuation and brake bleeding. Vacuum pressure filling to be followed on production line. b) REPAIR BLEEDING PROCEDURE 1. Check before bleeding ensure all joints are intact and not leaking. 2. Remove the dust cap from hydraulic adopter at transaxle end and ensure it don't misplace, After bleeding need to put dust cap on hydraulic adopter. 3. Use suitable size pipe on hydraulic adopter outlet port with reservoir to collect bleeding oil. 4. At booster reservoir "dot-4" brake fluid to be filled, ensure max. Level and During bleeding reservoir refill provision to be ensure. 5. Rapid clutch pedal actuations 10-20 times, hold clutch pedal in pressed condition and Press the clip down & hold as shown in position - 2, pull out the hydraulic High pressure line till it comes out and stop by the locking ring .this is ready for bleeding. After bleeding push the hydraulic pipeline, and clip has to be come in as shown in position - 1. CAUTION: If Clip has been lifted up or taken out by using screw driver then it will get deform and loose its shape. 6. Repeat this process till bubble less fluid is coming out. Remove pipe and put the dust cap.
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