TRANSAXLE (NANO AMT) 82 03. Fifth and Reverse gear shifter sleeve: NOTE: The synchro cone and engaging gear assembly are interchangeable. PRECAUTIONS: • Ensure that the engaging gears are properly assembled on shafts over respective circlip. • Ensure that the oil seals are free from dust particles and Smear grease to dust leap. • Use special tools for removal and fitment of transaxle bearings. • Ensure proper fitment of shifter sleeve assembly (sleeve carrier, spring and ball) on synchro cone and respective shaft. • Ensure no damage is done to clutch speed sensor, vehicle speed sensor during handling. • Ensure that the oil is completely drained before commencing the dismantling procedure. • Wherever thread lock gum is used for fasteners, pre-coated fasteners can be used alternatively. Do not reuse the pre-coated fasteners. Oil Seals: • Check the shaft for any dents / grooves / machine leads while fitting a new oil seal. The area falling under the lip should be free from any dents / marks / grooves. • Light lubrication of the lip before assembly is recommended. • Seal should be held on the outside only and not by putting the finger through the lid. • If there are splines / keys on the shaft, they should be covered and care should be taken not to rub the lip while inserting the shaft. • In case a groove / marking of the earlier seal is found, then change the current position of the seal so that the lip does not shift on the groove. • Care should be taken to fit the seal without any skewness. Use of drifts to assemble them is recommended. • If for some reason, the oil seal is removed from the existing position either for repair or replacement of any other component, the oil seal should not be reused.
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