BODY 821 BODY 9.5 TROUBLESHOOTING AND DIAGNOSIS C = Clean, R = Replace, A = Adjust/Correct/Rectify 1. Door Rattling/Noisy Sr. No. Check Point Possible Causes Remedy 1. Noise due to door lock Dry door lock mechanism leading to noise. C / R 2. Noise due to door latch Door latch mounting screw lose. R 3. Noise due to striker plate Striker plate misalignment. A / R 4. Noise due to door pad Door pad clips loose. A 5. Noise due to window winder Window winding regulator mounting bolt loose. A / R 6. Noise due to door linkages Door lock linkages (inner) loose. R 7. Noise due to door beading Door beading not properly fitted / worn out / torn R 8. Noise due to glass run Door glass run mould loose. R 9. Noise due to glass channel bracket Window glass channel bracket loosely fitted A / R 10. Noise due to door body Noise due to spot welding in door given away A / R Loose / extra nuts / bolts lying in door. C / R 11. Noise due to electrical socket wires Check for foam missing in socket. A 2. Body Noise Sr. No. Check Point Possible Causes Remedy 1. Loose cables and hoses causing Check for cut/missing cables ties for wire A rattling and squeaking noise from harness, bonnet latch cable, accelerator engine complaint cable and improper routing. Check for wire harness and connectors fouling with body/each other. 2. Rattling noise in instrument cluster Check for play between instrument panel cover. A 3. Loose cables rattling inside dashboard Check for cut/missing cable ties for wire. A harness and improper routing. 4. Rattling noise from steering column Check for fitment of fuse box cover and ECU R and control mounting bracket area mounting. Check for insufficient stiffness of brake, R clutch and accelerator paddle spring. 5. Rattling noise from parcel shelf Check for shelf rattling with tailgate, due to R missing stop rubber stopper. 6. Rattling noise from door Check for door latch attachment A 7. Squeaking noise from door Check noise between beading and door A Check for door latch attachment A 8. Rattling noise from door assembly Check for loose window regulator assembly A Check for loose center locking linkages A Check for loose pop up knob A Check for loose door latch and striker A 9. Rattling of wire harnesses inside the Check for cut/missing cable ties for A various trims wire harness and improper routing.
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