STEERING 18 1.3.3.3 ASSEMBLY OF RACK & PINON 1. Assemble the Rack bush (02) and Apply sterak grease on the bush inner diameter. 2. Assemble the IBJs on one side. During assembly, apply loctite 542 (or any thread sealant) and tighten the IBJs to the required torque. 3. Smear the Shell sterak grease on rack on outer diameter and on the tooth root and surfaces. 4. Insert the Rack with IBJ into the Housing set via Housing. 5. Assemble the Inner ball joint to the outer end of Rack and secure it against Rack to specified torque. Follow the same procedure to tighten IBJ as mentioned in step 2. 6. Pull the Rack together with IBJ against inner face of housing. Apply 20g of Sterak grease into case steering gear. Insert Pinion bearing sub assembly with the Rack held as mentioned above. 7. Apply few drops of Loctite 542 on Pinion cover thread and assemble the Pinion cover (14) tospecified torque (8 - 10 kg-m). 8. Apply Molykote grease onOil seal (12) and Pressit into the groove of Pinion Cover (11). 9. Turn theHousing in such a way that the Yoke Bore is upright and assemble the yoke (08) and spring (09).
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