DRIVETRAIN 10 E. GENERAL SYMPTOMS AND DIAGNOSIS SL NO. PROBLEMOBSERVED POSSIBLE CAUSES REMEDY 01 Gear slipping out of mesh Worn Shift fork Replace Worn synchronizer sleeve / gears. Replace Weak or damaged carriers / springs Replace Worn bearings on input shaft or lay shaft. Replace No back taper in shifter sleeve on dog teeth (gear). Replace 02 Hard Shifting Inadequate lubricant Replenish Improper clutch pedal position/travel Adjust Distorted or broken clutch disc Replace Damaged clutch pressure plate Replace Improper fitment of gear shift mechanism. Adjust. Bent or damaged cables Replace 03 Gear crashing Worn synchronizer ring Replace Worn chamfered tooth on sleeve or gear Replace 04 Abnormal Noise Inadequate or insufficient lubricant Replenish Damaged or worn bearing (s) Replace Damaged or worn gears (s) Replace Damaged or worn synchronizer parts Replace Gear shift cable damaged / bent Replace
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