ZESTBOLT SERVICE MANUAL

AIR CONDITIONING 7 Sr.No. PROBLEM / SYMPTOMS POSSIBLE CAUSED REMEDY 9 Cab Heater does not produce Heat 1. Engine thermostat is not working Inspect the Engine Thermostat 2. Heater core is clogged 1) Remove the Heater connection through Engine compartment. 2) Check coolant flow through heater by external water supply 3. Heater Control is faulty Check the control mechanism 10 No air coming from the vents OR no Blower noise Loose wire connections Malfunctioning of Blower Knob Malfunctioning of Blower Motor Blower motor Fuse Blown Check & repair Check & replace Check & replace Check & replace 11 If either of the following is observed 1. Air is coming only in 4th Blower speed 2. Air is coming only in 3rd & 4th Blower Speed 3. Air is coming only in 2nd, 3rd & 4th Blower Speed Blower Resistor Fuse is blown OFF Or it is malfunctioning Replace the Blower Resistor 12 The Air coming through Dashboard Vents has little cooling effect 1. Heater is ON in control panel 2. Condenser is clogged Put the Temperature knob in Max COLD position Clean the condenser 13 The Air coming through Dashboard Vents has bad odour 1. Odour producing substances on evaporator / evaporator case 1. Discharge the system. 2. Remove Cockpit & HVAC. 3. Clean the evaporator 4. Assemble HVAC & Cockpit. 5. Evacuate the system 6. Charge refrigerant gas & oil qty. 7. Check performance by ODT/ CDT. 2. Condensate has got collected in bottom of evaporator Check the drain grommet. 14 Frequent Tripping 1. Thermistor is malfunctioning Check & Replace thermistor 2. Filter has got clogged with debris Clean Filter 15 Outlet Grill temperatures are very low + Airflow is less + water droplets are coming from Air vents Frozen evaporator coil because of faulty thermistor Check & replace thermistor

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