ZESTBOLT SERVICE MANUAL

DRIVETRAIN C549 4 4.1.1.3 MAINTENANCE A. CLUTCH ASSEMBLY REMOVAL 1. Remove the Transaxle assembly from the engine, for procedures refer, TRANSAXLE REMOVAL. 2. Use suitable flywheel lock tool. 3. Removal the bolts diagonally and remove the clutch mechanism complete with plate NOTE:  The bolts are pre-treated with sealant and therefore they should be replaced each time they are refitted. INSTALLATION: 1. Place the clutch mechanism in its housing using a suitable clutch locating tool. 2. Tighten the new M8 bolts diagonally securing the clutch mechanism to the recommended torque of2.5 ~ 3.1 Kg-m. B. HYDRAULLIC ACTUATOR - REMOVAL 1. Mount the Vehicle on a two post lift. 2. Lift up the clip and disconnect the clutch fluid pipe on the clutch slave cylinder. 3. Remove the fasteners of Brace (B mount) and remove the Brace. 4. Loosen and remove the mounting fasteners of the Clutch Slave cylinder. INSTALLATION 1. Place the operating cylinder in position and secure it tightening the mounting bolts to the recommended torque of 1.8 ~ 2.2 Kg-m. 2. Refit the Brace (B Mount) and secure it by tightening the mounting bolts.

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