ENGINE 1.3L QUADRAJET (90PS) 43 C. CYLIDER HEAD BLOCK ASSEMBLY - REFITTING 1. Refit the air chamber complete with gasket and pressure relief sensor back in its housing and secure i t t ightening the M8 bol ts to the recommended torque of 2.3 ~ 2.8 Kg-m . 2. Replace the engine oil vapour separator with engine oil vapour recirculation pipe in its seat and secure with bolts. 3. Fasten the engine oil vapour recirculation pipe to the retaining collars on the air capacity chamber. 4. Place the exhaust gas/water heat exchanger for the E.G.R. system complete with gasket back in its housing and secure it by tightening the M8 bolts to the specified torque of 2.3 ~ 2.8 Kg-m . 5. Replace the engine oil pressurewarning light switch (M14) in i ts housing and t ighten i t to the recommended torque of 2.9 ~ 3.5 kg-m. 6. Place the thermostat in its housing with the O-ring and secure it by tightening the M8 bolts to the recommended torque of 2.2 ~ 2.7 Kg-m . 7. Replace the coolant delivery sleeve from the thermostat to the coolant/exhaust gas heat exchanger for the EGR system and secure with the relevant collars. NOTE : Before fitting the locating bushes, check that the height is 13 mm. 8. Refit the camshaft housing locating bushes in their seats in the cylinder head. 9. Place the hydraulic tappets in their housings. NOTE Q Position the hydraulic tappets with the oil channel hole turned toward the outside of the cylinder head: this position brings the hole into communication with the oil duct on the lower cylinder head. 10. Place the valve rockers in their housings. 11. Remove the cylinder head from the support tool 287158900624 (Mount). 12. Refit the glow plugs (M8) and tighten them to the recommended torque of 0.9 ~ 1.1 Kg-m . 13. Place the exhaust manifold gasket in its housing. 14. Place the air conditioning compressor mounting in its housing and secure it by tightening the M8 nuts (do not reuse the nuts) to the recommended torque of 1.4 ~ 1.6 Kg-m+ 30° +/- 3°. 15. Position the cylinder head extension in the vice using the tool 287158900624 (Mount). 16. Place the camshafts in their housings. 17. Place the camshaft caps in their housings and secure them without tightening the bolts. 18. Fit the camshaft timing tools 287158900655 (Template) 19. Tighten the camshaft gear fixing M12 bolts to the recommended torque of 13.5 ~ 16.5Kg-m . 20. Place the cam angle sensor back in its housing and secure it tightening the M6 bolt to the recommended torque of 0.64 ~ 0.96 Kg-m .
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