ZESTBOLT SERVICE MANUAL

ENGINE 1.3L QUADRAJET (90PS) 6 Sr No. Fastner Location / Fastener Size Tightening Torque Description Type in Kg-m 30 Engine oil supply pipe to Connector M10 1.3 ~ 1.6 turbocharger 31 Exhaust gas/water heat exchanger Bolt M8 2.3 ~ 2.8 for E.G.R. system 32 Exhaust manifold Nut (to be M8 1.4 ~ 1.6 + 30° +/- 3° replaced) 33 Glow heater plug - M8 0.9 ~ 1.1 34 Injector brackets Nut M8 1.8 ~ 2.2 35 Intake manifold Bolt M8 2.3 ~ 2.8 36 Intermediate driveshaft bearing Bolt M8 2.0 ~ 2.4 support 37 Moving timing system tensioner Bolt M6 0.8 ~ 1.0 38 Pipe from pressure pump to fuel Connector M14 2.6 ~ 2.9 manifold - fuel manifold side 39 Pipe from pressure pump to fuel Connector M12 2.3 ~ 2.5 manifold - pressure pump side 40 Pipes from fuel manifold to injectors Connector M14 2.6 ~ 2.9 - fuel manifold side 41 Pipes from fuel manifold to injectors Connector M12 2.3 ~ 2.5 - injectors side 42 Pressure pump Bolt M7 1.4 ~ 1.7 43 RPM sensor Bolt M6 0.8 ~ 1.0 44 Starter motor Bolt M8 2.25 ~ 2.75 45 Switch for engine oil pressure - M14 2.9 ~ 3.5 warning light 46 Thermostat Screw M8 2.2 ~ 2.7 47 Timing side power unit rigid support Bolt M10 5.7 ~ 6.3 to engine block 48 Crank pulley (Flange Bolt) Bolt M12 4.7 to 5.2 +750+/- 30 49 Turbocharger to exhaust manifold Nut M8 2.2 ~ 2.7 50 Vacuum pump Bolt M8 1.8 ~ 2.2 51 Water pump Nut M6 0.8 ~ 1.0

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