ZESTBOLT SERVICE MANUAL

ENGINE 1.3 QUADRAJET (75PS) 5 3A.1.1.2 TIGHTENING TORQUES Sr No. Fastner Location / Fastener Size Tightening Torque Description Type in Kg-m 1 Alternator Bolt M8x1, 25x85 2.0 ~ 2.2 2 Alternator-power Bolt M8x1,25x45 2.0 ~ 2.2 steering pump mounting 3 A Mount Bolt M12 7.8 4 Auxiliary drive belt fixed tensioner Bolt M8 2.2 ~ 2.7 5 Auxiliary drive belt moving tensioner Bolt M10 4.5 ~ 5.5 6 B Mount Nyloc Nut M12 7.8 7 Bracket joining manual gearbox/differential to engine Bolt M8 2.7 ~ 3.3 8 Cam angle sensor Bolt M6 0.64 ~ 0.96 9 Camshaft gears Bolt M12 13.5 ~ 16.5 10 C Mount Bolt M12 7.8 11 Compressor Bolt M8x1,25x80 2.0 ~ 2.4 12 Compressor support Bolt M8x1,25x35 2.0 ~ 2.4 13 Connecting rod caps Bolt M8 1.9 ~ 2.1 + 40° +/- 2° 14 Connecting rod caps Bolt M8 1.9 ~ 2.1 + 40° +/- 2° 15 Crankcase Central Bolt M10 1.9 ~ 2.1 + 80° +/- 3° 16 Crankcase Side Bolt M8 2.9 ~ 3.2 17 Crankcase Central Bolt M10 1.9 ~ 2.1 + 80° +/- 3° 18 Crankcase Side Bolt M8 2.9 ~ 3.2 19 Crankshaft oil seal front cover Bolt M6 0.8 ~ 1.0 20 Crankshaft oil seal front cover Nut M6 0.8 ~ 1.0 21 Cylinder head Bolt M10 3.8 ~ 4.2 + 90° + 90° 22 Engine cylinder head extension Bolt M8 2.5 23 Engine cylinder head extension Bolt M7 1.8 24 Engine oil filter mounting Bolt M6 0.8 ~ 1.0 25 Engine oil jet Bolt M6 0.8 ~ 1.0 26 Engine oil recovery manifold Bolt M6 0.8 ~ 1.0 27 Engine oil return pipe from turbocharger Bolt M6 0.8 ~ 1.0 28 Engine oil sump - lower engine crankcase side Bolt M6 0.8 ~ 1.0 29 Engine oil sump - timing cover side Nut M6 0.8 ~ 1.0

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