Nexon AMT Routine Procedure for Component replacement Version: 2.0 Date: 15-Oct-17 Author: Suraj / Anupama Gore Page: 3 of 18 Copyright © TATA MOTORS Ltd. This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author. Table of Contents 1 Document Scope....................................................................................................................................... 4 2 Intended Audience.................................................................................................................................... 4 3 Terminologies ........................................................................................................................................... 4 4 Confidentiality........................................................................................................................................... 4 5 Contacts at Tata Motors ........................................................................................................................... 4 6 Routine Procedure for Component Replacement .................................................................................... 5 6.1 Matrix of Routine Procedure for Component Replacement ............................................................5 6.2 Routine Procedure for TCU replacement .........................................................................................6 6.3 Routine Procedure for Actuation system replacement ....................................................................7 6.4 Routine Procedure for Gear Box replacement .................................................................................8 6.5 Routine Procedure for Pump/Accumulator/Clutch Actuator Replacement.....................................9 6.6 Routine Procedure for Valve bock and TCU replacement ..............................................................10 6.7 Routine Procedure for Clutch Sensor replacement ........................................................................11 6.8 Routine Procedure for Clutch replacement....................................................................................12 6.9 Routine Procedure for Primary shaft speed sensor replacement ..................................................13 6.10 Routine Procedure for Rubber Bellow replacement ......................................................................14 6.11 Routine Procedure for Reservoir replacement...............................................................................14 6.12 Routine Procedure for Gear Shift Lever replacement ....................................................................15 6.13 Routine Procedure for Electric Motor replacement .......................................................................15 6.14 TCU programming (Flashing) ..........................................................................................................16 6.15 Routine Procedure for AMT Kit replacement .................................................................................17
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