1.5L REVOTORQ ENGINE 1.7. ENGINE ON VEHICLE SERVICE PROCEDURE ................................................................ 96 A ENGINE REMOVAL............................................................................................................................ 96 B ENGINE INSTALLATION.................................................................................................................. 104 C EXHAUST SYSTEM ......................................................................................................................... 105 D COOLING SYSTEM.......................................................................................................................... 109 E FUEL SYSTEM ................................................................................................................................. 115 F TURBOCHARGER REMOVAL AND REFITMENT .......................................................................... 124 G TIMING BELT REMOVAL AND REFITMENT .................................................................................. 126 H STARTER MOTOR REMOVAL AND REFITMENT.......................................................................... 128 I ALTERNATOR MOTOR REMOVAL AND REFITMENT .................................................................. 130 J COMPRESSOR MOTOR REMOVAL AND REFITMENT................................................................. 131 K HIGH PRESSURE PUMP REMOVAL AND REFITMENT................................................................ 132 1.8. ENGINE OVEHAULING (ON OVERHAUL STAND) ......................................................... 135 A ENGINE DIS-ASSEMBLY ................................................................................................... 135 i ON OVERHAUL STAND.............................................................................................................. 135 ii REMOVAL OF INTAKE MANIFOLD............................................................................................ 139 iii REMOVAL OF EGR VALVE & OIL COOLER.............................................................................. 141 iv REMOVAL OF EXHAUST MANIFOLD........................................................................................ 142 v REMOVAL OF EVRV AND THERMOSTAT ................................................................................ 143 vi REMOVAL OF OIL SUMP ........................................................................................................... 145 vii REMOVAL OF TIMING BELT ...................................................................................................... 146 viii REMOVAL OF CYLINDER HEAD ............................................................................................... 151 ix REMOVAL OF CYLINDER HEAD SUB-ASSEMBLIES............................................................... 152 x REMOVAL OF CYLINDER BLOCK SUB-ASSEMBLIES ............................................................ 155 xi PISTON CONNECTING ROD DIS-ASSEMBLY.......................................................................... 158
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