TA65 Star AMT 10 6. DIAGNOSIS OF TRANSAXLE Gears Slipping out of mesh Worn out shifter fork Worn synchronizer sleeve / gears Weak or damaged carriers / springs Worn bearings on input shaft or lay shaft Worn chamfered tooth on sleeve and gear Replace Replace Replace Replace Replace sleeve and gear Hard Shifting Inadequate lubricant Distorted or broken clutch disc Damaged clutch pressure plate Replenish Replace Replace clutch cover Gear Crashing Noise Worn synchronizer ring Worn chamfered tooth on sleeve or gear Inadequate or insufficient lubricant Damaged or worn bearing (s) Damaged or worn gear (s) Damaged or worn synchronizer parts Loosening of bearing lock Replace Replace Replenish Replace Replace Replace Repair 7. SERVICE SCHEDULE OF TRANSAXLE Sr. No. Operation Kms PDI 1.5K 7.5K 15K 22.5K 30K 37.5K 45K 52.5K 60K 67.5K 75K 82.5K 90K 97.5K 105K 112.5K 120K 127.5K 135K 142.5K 150K Months 0 2 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120 Transaxle 1 Replace transaxle oil 75K / 60M ● ● 2 Check AMT Kit oil level, it should be in between min. & Max. level when the vehicle is in standstill and ignition ON condition. Top up AMT kit oil if necessary. Every Servic e ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● Brakes 1 Check front brake pads & rear brake linings. Replace if necessary 15K / 12M ● ● ● ● ● ● ● ● ● ● 2 Replace brake fluid Check brake system components for Leakages # 45K / 24M ● ● ● 3 Inspect & if necessary adjust handbrake setting 15K / 12M ● ● ● ● ● ● ● ● ● ●
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