1.2L REVOTRON ENGINE 94 29. Now move the two post lift upwards and place the support stand, under the engine. (Use a suitable wooden block or other support for additional height as necessary.) SPECIAL TOOL Engine Support stand -: 5424 5890 24 01 30. Now slightly lower the lift until engine and transaxle assembly is securely placed / fix on the support stand. 31. Disconnect the lifting crane from the engine. CAUTION Use care when raising the vehicle off the engine and transaxle assembly. Verify all components and electrical connections are disconnected prior to raising the vehicle, or vehicle damage occur. 32. Now carefully move the lift up. 33. Take out the engine and transaxle assembly along with support stand. 34. Remove the starter motor, alternator along with its mounting brackets. 35. Remove the engine wiring harness. 36. Remove the transaxle from the engine. 37. Fix the LH & RH mounting brackets to the engine. SPECIAL TOOL LH Mounting Bracket -: 2702 5890 24 03 RH Mounting Bracket -: 5424 5890 24 02 38. Safely lift the engine with the help of crane and fix it on overhaul stand. Engine Installation : 1. Engine installation is generally reverse of removal. Make certain all hardware is tightened to appropriate torque specification. 2. Prior to installing the engine, inspect the condition of the rubber on the engine mounts. Replace the engine mounts if the rubber is damaged. 3. Install the starter motor, AC Compressor, alternator along with its mounting brackets. 4. Mount the transaxle back onto the engine. Tighten the bolts with specified torque. 5. With the vehicle raised on the vehicle lift hoist, place the engine underneath the vehicle, aligned with the engine compartment. CAUTION Use care when lowering the vehicle body to the engine and transaxle assembly. Verify all the engine and other components will not make direct contact or vehicle damage will occur. 6. Slowly and carefully lower the vehicle body over the engine. 7. Connect the lifting crane to the engine with a chain / belt. Raise the hoist slightly to apply lifting tension to the engine. 8. With the engine attached to the crane, remove the support stand. 9. Secure the engine in the vehicle by attaching the "C", "A" and "B" mounting brackets. Tighten the mounting bracket hardware at specified torque. NOTE While tightening of B mount, use 12 mm 3 no’s of sockets on consecutive 3 mounting bolts as shown in fig.
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