TIGOR EV_ZIPTRON_SERVICE MANUAL

SUSPENSION 44  ASSEMBLY: Note: Check the condition of the components before assembly and replace if found damage. 1. Compress the spring with spring compression tool part No.2702 5890 3202 to reduce length as done during disassembly as shown in Fig. 61. 2. Insert the compressed spring on the damper (Ensure that the spring end is resting with stopper provided on spring seat lower). 3. Insert Bump stopper on piston rod. 4. Assemble dust cover in the spring. (Ensure dust cover is properly located in spring). 5. Insert special fastener on piston rod and tighten it to 2 kg.m torque to ensure the location. 6. Assemble top mount with rubber sleeve separately before placing on special fastener. (Ensure top mount M10 bolt heads should be placed in the rubber sleeve slots). 7. Ensure the orientation of bottom eye axis with top mount stud axis to 90 deg. 8. Fit Nyloc Flange nut and tighten to 6-7 Kg.m torque. Hold the piston rod by spanner/tool (A/F: 6 mm) to stop piston rod rotation during tightening of nut. 9. Remove spring compression tool carefully.