TIGOR EV SERVICE MANUAL

BRAKES 1 1. TECHNICAL SPECIFICATIONS SPECIFICATIONS FRONT REAR Brake Type Disc Brakes with single pot floating type caliper Leading and Trailing Drum Brakes with auto adjuster Brake Details Caliper piston dia. = 51mm Disc diameter = 235 mm Disc thickness = 20 mm Discard thickness = 18 mm Lateral run - out = 0.03 mm Disc Thickness variation (max) Radial = 0.03 mm Circumferential = 0.007 mm For Tigor EV ER For Tigor Com Drum Size = 228 Max. rebore dia. = 230 mm Out of round (Run out) = 0.04 mm Wheel Drum Size = 200 Max. rebore dia. = 202 mm Out of round (Run out) = 0.04 mm Wheel Brake lining area 80 cm² per brake For 228 Dia 175 cm² per brake 218x30x4.15 For 200 Dia 114 cm² per brake 192 x 30 x 4.5 Type of lining Moulded - Asbestos Free Moulded - Asbestos Free (Bonded Lining) Replacement service limits for pad/lining Brake pads should be replaced when it’s thickness reaches below 6 mm Up to 1mm of liner thickness from shoe- rim surface is permissible Parking Brakes Not Applicable Lever type, cable operated mechanical linkages acting on rear wheels Tandem Master Cylinder (TMC) details Type = Fixed Seal Size = 20.64 mm dia Material = Aluminum Finish = Anodized Stroke = 38 mm (Primary : 19mm and Secondary : 19mm) Circuit = Diagonal split (Primary to FL & RR) (Secondary to FR & RL) Vacuum Servo details Type = Light shell compact Size = 9 inchs Boost Ratio = 8 : 1 Brake Pedal Details Free Play = 8 mm Brake Fluid Details Type: DOT4 confirming to SAE J1703, SAE J1703