TIGOR EV SERVICE MANUAL

SUSPENSION CONTENTS 1 GENERAL INFORMATION ........................................................................................................................ 1 A. FRONT SUSPENSION ............................................................................................................................ 1 C. REAR SUSPENSION............................................................................................................................... 2 C. SHOCK ABSORBER ............................................................................................................................... 3 2 TECHNICAL SPECIFICATIONS ................................................................................................................ 4 3 TIGHTENING TORQUES ........................................................................................................................... 6 4 SPECIAL TOOLS...................................................................................................................................... 11 5 DIAGNOSIS .............................................................................................................................................. 17 6 PRECAUTION........................................................................................................................................... 18 7 EXPLODED VIEWS FRONT SUSPENSION SYSTEM ............................................................................ 19 A. ASSEMBLY FRONT STRUT EXPLODED VIEW................................................................................... 19 B. LOWER ARM LINK EXPLODED VIEW ................................................................................................. 20 C. ANTI ROLL BAR MOUNTING EXPLODED VIEW................................................................................. 21 D. FRONT AXLE ASSEMBLY EXPLODED VIEW ..................................................................................... 22 8 EXPLODED VIEWS REAR SUSPENSION SYSTEM .............................................................................. 23 A. REAR SHOCK ABSORBER EXPLODED VIEW.................................................................................... 23 B. REAR HUB ASSEMBLY EXPLODED VIEW ......................................................................................... 24 C. PIVOT MOUNTING BRACKET AND BUSH EXPLODED VIEW ........................................................... 25 9 ON VEHICLE REPAIRS FRONT SUSPENSION ..................................................................................... 26 9.1 REMOVAL AND INSTALLATION OF STRUT ASSEMBLY ................................................................. 26 9.2 DISASSEMBLY AND ASSEMBLY OF FRONT STRUT....................................................................... 27 9.3 REMOVAL AND INSTALLATION OF WHEEL HUB ............................................................................ 29 9.4 REMOVAL AND INSTALLATION OF ANTI ROLL BAR....................................................................... 32 9.5 REMOVAL AND INSTALLATION OF LOWER ARM ASSEMBLY ....................................................... 34 9.6 REMOVAL AND INSTALLATION OF LOWER ARM BALL JOINT ...................................................... 35 9.7 REMOVAL AND INSTALLATION OF LOWER ARM RUBBER BUSHES............................................ 37 9.8 PROCEDURE FOR CHECKING BALL JOINT PLAY ON LOWER ARM............................................. 38 10 ON VEHICLE REPAIRS REAR SUSPENSION ....................................................................................... 39 10.1. DISASSEMBLY AND ASSEMBLY OF REAR SHOCK ABSORBER FROM VEHICLE .................... 39 10.2. DISASSEMBLY AND ASSEMBLY OF REAR SHOCK ABSORBER ................................................ 40 10.3. REMOVAL AND INSTALLATION OF TORSION BEAM ................................................................... 42 10.4. TWIST BEAM BUSH REMOVAL....................................................................................................... 45 11 SUSPENSION ECIE / PRE-LOADING CONDITION................................................................................ 46