NEXON EV SERVICE MANUAL

STEERING CONTENTS 1.1. GENERAL INFORMATION..................................................................................................................... 1 1.1.1. SPECIFICATIONS .............................................................................................................................. 1 1.1.2. SYSTEM LAYOUT.............................................................................................................................. 1 1.1.3. GENERAL DISCRIPTION................................................................................................................... 2 1.1.4. TIGHTENING TORQUES ................................................................................................................... 3 1.1.5. SPECIAL TOOLS................................................................................................................................ 5 1.2. MAINTENANCE, INSPECTION AND TEST ........................................................................................... 6 1.2.1. PRELIMINARY INSPECTION ............................................................................................................ 6 1.2.2. REGULAR MAINTENANCE ............................................................................................................... 7 1.2.3. ON VEHICLE REPAIRS ..................................................................................................................... 9 1.2.3.1. STEERING WHEEL REMOVAL ................................................................................................ 9 1.2.3.2. STEERING COLUMN REMOVAL ........................................................................................... 10 1.2.3.3. INTERMEDIATE SHAFT REMOVAL ...................................................................................... 11 1.2.3.4. RACK & PINION ASSEMBLY REMOVAL ............................................................................... 11 1.3. OVERHAULING .................................................................................................................................... 13 1.3.1. OVERHAULING OF STEERING RACK & PINION ASSEMBLY...................................................... 13 1.3.2. PRECAUTIONS ................................................................................................................................ 14 1.3.3. DISMANTLING, INSPECTION & ASSEMBLY ................................................................................. 14 1.3.3.1. DISASSEMBLY OF RACK & PINOIN ..................................................................................... 14 1.3.3.2. INSPECTION OF DISMANTLED PARTS ............................................................................... 15 1.3.3.3. ASSEMBLY OF RACK & PINOIN ........................................................................................... 15 1.3.3.4. OBJ ON VEHICLE REMOVAL ................................................................................................ 17 1.3.3.5. DO'S & DON’T'S...................................................................................................................... 17 1.3.3.6. WHEEL ALIGNMENT .............................................................................................................. 18 1.4. TROUBLESHOOTING AND DIAGNOSIS ............................................................................................ 20 1.5. STEERING ANGLE CALIBRATION AND INITIALIZATION PROCESS ............................................. 24 1.6. TUNING DATA SELECTION FOR ECU-TML EOL PROCEDURE...................................................... 27 1.7. CONFIGURATION SELECTION........................................................................................................... 27