ALTROZ SERVICE MANUAL

CONTENTS 1. GENERAL INFORMATION..................................................................................................... 1 2. SYSTEM LAYOUT.................................................................................................................. 2 3. BLOCK DIAGRAM OF EPAS SYSTEM.................................................................................. 2 4. TIGHTENING TORQUES........................................................................................................ 3 5. SPECIAL TOOLS ................................................................................................................... 5 6. MAINTENANCE, INSPECTION AND TEST............................................................................ 6 6.1. PRELIMINARY INSPECTION............................................................................................................. 6 6.2. REGULAR MAINTENANCE................................................................................................................ 7 7. ON VEHICLE REPAIRS.......................................................................................................... 9 7.1. STEERING WHEEL REMOVAL ......................................................................................................... 9 7.2. STEERING COLUMN REMOVAL..................................................................................................... 10 7.3. INTERMEDIATE SHAFT REMOVAL ................................................................................................ 11 7.4. RACK & PINION ASSEMBLY REMOVAL ........................................................................................ 12 8. OVERHAULING.................................................................................................................... 14 8.1. DISASSEMBLY OF RACK & PINON ................................................................................................ 15 8.2. PROCEDURE FOR ADJUSTING FREE PLAY/NOISE .................................................................... 17 8.3. OBJ ON-VEHICLE REMOVAL.......................................................................................................... 18 8.4. WHEEL ALIGNMENT........................................................................................................................ 19 8.5. CAMBER ADJUSTMENT.................................................................................................................. 20 9. TROUBLESHOOTING AND DIAGNOSIS............................................................................. 21 10. STEERING ANGLE CALIBRATION ..................................................................................... 25 11. TUNING DATA SELECTION................................................................................................. 28