ALTROZ SERVICE MANUAL

TRANSAXLE - TA5260 43 H. ASSEMBLY OF DIFFERENTIAL 1. Hold fixture for gear on differential casing on soft jaw vice. 2. Mount differential housing on fixture part no. 2702 5890 2609 and lock it. 3. Place gear final drive on differential housing. Tighten the collared bolts (12 nos.) to specified torque of 8 to 9 kg-m. 4. Place both the bevel gear with washer on the differential housing with spacer. 5. Place another set of idler bevel gear on the already lifted bevel and rotate by 90° so as to align the bevel to spider shaft hole. 6. Push the spider into the hole. 7. Check the free play of differential gears. It should be 0-0.1 mm. 8. If the value of play is not within specifications, then try with different thickness washer. 9. Assemble Dowel sleeve. NOTE: To check backlash, hold the two different pinions and one side gear and check free play or remaining side gear teeth flank.