ALTROZ SERVICE MANUAL

1.5L REVOTORQ ENGINE 97 48. Fix the LH & RH mounting brackets to the engine. SPECIAL TOOL  LH Mounting Bracket - 5424 5890 2403  RH Mounting Bracket - 5438 5890 2401 49. Safely lift the engine with the help of crane and fix it on overhaul stand 5425 5890 0605. C. ENGINE INSTALLATION 1. Engine installation is generally reverse of removal. Make certain all hardware is tightened to appropriate torque specification. 2. Prior to installing the engine, inspect the condition of the rubber on the engine mounts. Replace the engine mounts if the rubber is damaged. 3. Install the starter motor, AC Compressor, alternator along with its mounting brackets. 4. Mount the transaxle back onto the engine. Tighten the bolts with specified torque. 5. With the vehicle raised on the vehicle lift hoist, place the engine underneath the vehicle, aligned with the engine compartment. CAUTION  Use care when lowering the vehicle body, engine and transaxle assembly. Verify all the engine and other components will not make direct contact or vehicle damage will occur . 6. Slowly and carefully lower the vehicle body over the engine. 7. Connect the lifting crane to the engine with a chain / belt. Raise the hoist slightly to apply lifting tension to the engine. 8. With the engine attached to the crane, remove the support stand. 9. Secure the engine in the vehicle by attaching the "C", "A" and "B" mounting brackets. Tighten the mounting bracket hardware at specified torque. NOTE  While tightening of B mount, use 12 mm 3 no’s of sockets on consecutive 3 mounting bolts as shown in fig. 10. Remove the chain / belt after engine mounts are secure. 11. Install the left and right driveshaft assemblies. 12. Connect the gearshift linkage, clutch cable to the engine and transaxle. 13. Connect the engine wiring harness. 14. Connect the cooling system reservoir hoses. Verify the cooling system drain is closed on the radiator. Install the cooling system hoses of the engine, radiator and heater core.