TIAGO TIGOR BSVI - SERVICE MANUAL

1.2L REVOTRON ENGINE CONTENTS 1 . 1. GENERAL INFORMATION ................................................................................................................ 1 A ENGINE INTRODUCTION.................................................................................................................... 1 B ELECTRONIC CONTROL .................................................................................................................... 2 C TECHNICAL SPECIFICATION............................................................................................................. 3 D SPECIAL TOOLS.................................................................................................................................. 4 E ASSEMBLY CLEARANCES ................................................................................................................. 7 F SEALANTS ........................................................................................................................................... 7 G LEAKAGE RATES ................................................................................................................................ 7 H RECOMMENDED LUBRICANTS & COOLANTS .............................................................................. 7 1.2. TROUBLESHOOTING .......................................................................................................... 8 1.3. CONSTRUCTIONAL AND SERVICE DETAILS ........................................................................... 15 A ENGINE LIFTING ............................................................................................................................... 15 B INTAKE MANIFOLD ........................................................................................................................... 16 C CYLINDER HEAD COVER................................................................................................................. 18 D CYLINDER HEAD-A ........................................................................................................................... 20 E CYLINDER HEAD-B ........................................................................................................................... 22 F CYLINDER BLOCK............................................................................................................................. 23 G OIL SUMP........................................................................................................................................... 25 H MOVING PARTS ................................................................................................................................ 27 I ENGINE TIMING................................................................................................................................. 29 J EXHAUST MANIFOLD ....................................................................................................................... 31 K FUEL INJECTION EQUIPMENT ........................................................................................................ 32 L LUBRICATION PUMP AND COMPONENTS..................................................................................... 33 M AIR INTAKE SYSTEM ........................................................................................................................ 35 N SPECIAL INSTALLATION .................................................................................................................. 37 O ENGINE SUSPENSION...................................................................................................................... 40 1.4. ENGINE TESTS AND MAINTENANCE ......................................................................................... 43