TIAGO TIGOR BSVI - SERVICE MANUAL

BRAKES 37 ASSEMBLY OF CALIPER 1. Insert seal into groove by rolling the index finger over the seal NOTE: When assembling the seal, ensure in the cylinder groove is free from damage, the bore is smeared with oil. Apply (smear) enough grease to the seal before assembly, inspect the seal for no cut, tear damage and splashes, and after assembly ensure the seal has been seated well in the groove by rolling the index finger over the seal. 2. Insert boot piston into boot groove by rolling the index finger over the boot seating area. NOTE: When assembling the boot piston, ensure in the cylinder boot groove is free from damage, the bore is smeared with oil. Apply (smear) enough grease to the boot piston (inside and boot contact area) before assembly, inspect the boot piston for no cut, tear, damage and splashes, and after assembly ensure the boot piston has been seated well in the boot groove, By rolling the index finger over the boot seating area. 3. Place the new piston on the boot piston assembled, and apply air to the cylinder through inlet port, when boot filled with air press the piston into the cylinder simultaneously cut air supply. NOTE: Before assembling piston, ensure/inspect that the piston is free from damage, dent, spiral mark and any material defects; apply (smear) enough oil/grease on the outer diameter and groove.