ALTROZ SERVICE MANUAL

TRANSAXLE – TA65 Star CONTENTS 1. TECHNICAL SPECIFICATIONS ............................................................................................. 1 2. PRECAUTIONS ...................................................................................................................... 1 3. GENERAL INFORMATION TA5260 ....................................................................................... 2 4. TIGHTENING TORQUES........................................................................................................ 3 5. SPECIAL TOOLS ................................................................................................................... 7 6. DIAGNOSIS OF TRANSAXLE.............................................................................................. 13 7. CUT SECTION OF TRANSAXLE TA 5260 ........................................................................... 14 8. CUT SECTION OF TOP COVER ASSEMBLY...................................................................... 16 9. EXPLODED VIEWS OF TRANSAXLE.................................................................................. 17 10. FUSE BOX SHIFTING PROCEDURE ................................................................................... 24 11. REMOVAL OF TRANSAXLE FROM VEHICLE .................................................................... 25 12. DISASSEMBLY OF TRANSAXLE ON BENCH .................................................................... 28 A. DISASSEMBLY OF INPUT SHAFT ................................................................................. 34 B . ASSEMBLY OF INPUT SHAFT ....................................................................................... 36 C. REMOVAL OF DEEP GROOVE BALL BEARING FROM LAY SHAFT............................ 37 D. ASSEMBLY OF DEEP GROOVE BALL BEARING ON LAY SHAFT ............................... 38 E. DISASSEMBLY OF LAY SHAFT ..................................................................................... 38 F. ASSEMBLY OF LAY SHAFT ........................................................................................... 40 G. DISASSEMBLY OF DIFFERENTIAL............................................................................... 41 H. ASSEMBLY OF DIFFERENTIAL..................................................................................... 43 I. DISASSEMBLY OF TOP COVER..................................................................................... 44 J. INDENTIFICATION OF COMPONENTS .......................................................................... 45 13. ASSEMBLIES OF TRANSAXLE ON BENCH....................................................................... 47 14. INSTRUCTION FOR ASSEMBLY & DISASSEMBLY OF CABLE ON TRANSAXLE ........... 52 15. REMOVAL OF GEAR SHIFTER HOUSING, GEAR SHIFTER & SELECTOR CABLE......... 53 16. ASSEMBLY OF GEAR SHIFTER HOUSING, GEAR SHIFTER & SELECTOR CABLE....... 54 17. NEUTRAL SETTING PROCEDURE ..................................................................................... 56