ALTROZ SERVICE MANUAL

CLUTCH_DIESEL 20 INSPECTION 1. Check the clutch pedal for distortion or bending. 2. Check the return spring for damage or deterioration. 3. Check the rubber cover of pedal plate for damage or wear. 4. Check the clutch pedal lateral play. (Before Dismantling) FITMENT For fitment, follow reverse procedure of removal . NOTE While assembling refer the stay rod assembly procedure & caution. NOTE No clutch pedal play adjustment is required as this vehicle is fitted with Hydraulic System. At the time of assembly apply thin coat of grease (Grease 3% MoS2, SS: 6820-320, TS:2520PI) on clevis pin. Align the axis of clutch pedal hole with the Clutch master cylinder (CMC) fork hole and after inserting the clevis pin through Clutch master cylinder (CMC) fork and clutch pedal check the free rotation of clevis pin. While putting back the stay rod along with the compression spring apply thin coat of grease (Grease 3% MoS2, SS: 6820-320, TS:2520PI) at the tip of the pivot pin in order to reduce friction. Ensure the clutch pedal bush is fitted at the time of assembly. NEVER bleed the CSC if the clutch and flywheel are not yet assembled. Ensure that clutch switch adjustment is done after fitment. (Refer clutch switch adjustment procedure). D. CONVENTIONAL CLUTCH ASSEMBLY REMOVAL 1. Position and Lift the car using two post lift. 2. Disconnect battery and electrical connections of the starter motor. 3. Loosen mounting bolts and remove starter motor. Disconnect and remove transaxle along with clutch housing from engine (for procedure refer transaxle group). 4. Support clutch pressure plate and clutch disc with mandrel & remove. NOTE: 1. It is recommended to replace a defective disc having any of the above mentioned defects with a new genuine clutch disc. We do not recommend removal and replacing of clutch facing. 2. We do not recommend overhauling of the clutch pressure plate assembly. However, before re-fitment, the assembly should be checked for specifications and should conform to the data of clutch pressure plate assembly. 3. Use Disc and Pressure plate of the same make. Ensure that the clutch facing material is not contaminated with oil or grease as this shall result in clutch slipping. INSTALLATION OF CLUTCH: Carryout the clutch removal steps in appropriate sequence for its fitment. However, following care must be taken during installation. Clean friction face of flywheel and check for cracks, scoring, burn marks or unevenness. If necessary, machine flywheel friction face just to clear the defect. Lightly apply Dow corning P40 grease on the disc splines. Install disc and pressure plate assembly. Press the aligning mandrel through the pressure plate assembly and clutch disc and centralize clutch disc on flywheel by locating the mandrel at the flywheel end.