TIAGO TIGOR CNG - SERVICE MANUAL

DRIVETRAIN-TA65 Star 48 15. Fix Reverse Idler shaft mounting. 16. Fix the housing (rear half) and tighten the flanged mounting bolts to specified torque. 17. Place lock plates of lay shaft bearing and input shaft bearing and fix them by allen screws. Tap the shaft in either direction if required. 18. Tighten the hex flange bolts provided at clutch housing. 19. Place spacer on lay shaft. 20. Put input shaft 5th gear on input shaft. NOTE: Ensure ground face (5th gear I/S) towards the bearing face. 21. Put conical washer and lock nut on input shaft. 22. Place 5th gear assembly (lay shaft) with bush and needle cage and synchro pack (5/R) along with shifter fork (5th gear) on shifter sleeve. Locate shaft hole on shifter fork to shifter shaft. 23. Lock the shifter fork on shifter shaft by spiral pin. 24. Place lock plate on lay shaft 5th gear assembly 25. Fix lock nut on lay shaft. 26. Lock the input shaft from below. Engage any one of the gears. 27. Tighten the lock nuts on both lay shaft and input shaft by giving torque of 12.3-16.7 mkg. 28. Stake the collar of both lock nuts on lay haft and input shaft. 29. Check the correct positioning of shifter shaft by moving gear shifter shaft assembly in neutral. Assemble the speedo sensor back on the rear housing. 30. Place assembly rear cover with liquid gasket on housing (rear half) and fix it by assembly hex screws. 31. Tighten the screws to specified torque. NOTE: Clean the front half and rear half interfaces/ so that no cured and dried liquid gasket remained are left on the machined surfaces. 32. Unlock the input shaft from below. 33. Fix reverse light switch on housing (rear half), Fix magnetic drain and filter plugs with new washers. 34. Fix the C-mount bracket on the gear box front housing. 35. Fix the B-mount bracket in the correct orientation. 36. Unscrew 3 mounting bolts (M8) and dismount the transaxle assembly from adaptor plate on work sand.